Roll Forming Training and Education and Tube Mill and Pipe Mill Training and Education – In-House

Are you tired of walking out to the plant and asking, "why isn’t the mill running?" and then hearing all of the excuses? "This part is broke, that part is broke, the roll tooling isn’t designed correctly, the material has camber," and so on.

What you never hear is that your operator was not trained properly. Then, you wonder why you are not producing product as efficiently as possible? Proper roll forming training or tube and pipe training can eliminate all the excuses!

You know training and education has become a major part of any manufacturing operation. It is very important that people who handle the day-to-day tasks such as mill setup, mill alignment and tooling maintenance have the best tools and training for the job.

Our experienced staff at Roll-Kraft have heard and seen it all. We have been doing training seminars for over 30 years in both the roll forming and tube and pipe industries. This is why Roll-Kraft will not conduct any training until we fully understand your expectations. This is extremely important due to the types of training we offer, whether it is hands on, right on your roll forming mill or tube and pipe mill, in the classroom with visual aids, or both. We will even train your staff on why roll tooling is designed in a certain way.

Roll-Kraft seminars are designed to present universal facts and procedures, matched to the experience of your group, and develop a standard for your particular company. The “art” of roll forming and tube and pipe making is combined with a scientific approach, which results in faster and more predictable setups and makes troubleshooting an easier process. We pride ourselves on the development and implementation of methods that have proven successful and reliable in the industry.

We are so confident that we will meet your expectations, that if you are not satisfied with any of the training Roll-Kraft provides, we will give you a complete refund.

Use our Quick Contact form to request more information about our roll forming training and education or tube and pipe training and education programs.

Roll Forming Training and Education and Tube and Pipe Training and Education: Seminar Preparation

Programs are traditionally held in a conference room, lunch room, or training facility at your plant. “In-house” seminars allow the greatest opportunity for maximum attendance. Prior to the seminar date, a 2-crate display with the visual aids will be shipped to the seminar site. Our trainer will arrive and set up the display the day before the scheduled program. 

Your site should be able to accommodate a P.A. system, 6-ft. square screen, slide projector, marker board, tooling, and other supportive equipment. Each attendee receives an individual Seminar Guide Book. Our program is one of the most comprehensive and successful ways to train your personnel.

Our trainer will also tour your factory, taking time to review the configuration of your mills in order to best customize the presentation.

Roll Forming Training and Education and Tube and Pipe Training and Education: Topics Covered

• Mill Configuration
• Roll Terminology
• Alignment & Set Up Tools
• Driven Stand Alignment
• Side Roll Stand Alignment
• Care of Spacers
• Piano Wire the Mill
• Preparing for Set Ups
• Set Up Charts
• Checking Each Pass
• Setting RPM of Drives
• On Line Quality Control
• Rework Charts
• Tooling Maintenance

Roll Forming Training and Education and Tube and Pipe Training and Education: Seminar Agenda

Each attendee must be registered prior to the day of training, so adequate supplies are available. There will be approximately 4-6 hours of classroom study and adequate time allowed for questions and answers and input from the audience. Content of the program can readily be adjusted to focus on areas of your local interest.

The afternoon session involves a walk to the mills on the shop floor, when feasible, where the methods taught in the classroom can be fully demonstrated, “hands-on,” and all questions answered. This will cement the concepts discussed throughout the day and move the theory of the training to the reality of the mill.

Each attendee will be awarded a certificate of completion, which will be mailed after the seminar. This will provide documentation of training to satisfy the ever-challenging quality requirements of your customers.


Who Should Attend:

In order to maximize this opportunity, a wide variety of personnel should be in attendance. There will be information applicable to many areas of operation. You will want everyone involved to be working together to achieve a better quality product in less time.

Specific personnel should include:

• Mill Operators
• Engineering Staff
• Maintenance Personnel
• Tool Room Personnel
• Supervisors
• Management

Pricing Schedule:

Pricing depends on a few factors, such as number of attendees, seminar location, how many trainers, and topics. If roll design is included a roll tooling engineer will be present.

Please note that the following fees may also apply:

• Travel expenses
• Shipping expenses
• Weekend rates
• Off-site facility charges
• Payment terms are Net 30 Days.
• Credit card billing is available.

Services are on a first-come, first-serve basis and should be confirmed with a purchase order.

Use our Quick Contact form to request more information about our roll forming training or tube and pipe training programs.

Looking for answers 24/7?

Click here to email any question you may have about your Tube mill, pipe mill or roll forming mill operations and one of our technicians will email your answer or call for more details. 

Copyright:

Roll-Kraft’s seminar presentations are copyrighted under the terms of the U.S. copyright laws. This includes all printed handouts, slides, and verbal presentation materials. For this reason, no recordings or reproductions are allowed without the written permission of Roll-Kraft. There will be no exceptions.

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Testimonials

Roll Former Issues Solved
Roll-Kraft’s Dedicated Staff Provide On-site Training, Education and Evaluation
Reduced Scrap, Improve Quality the First Time Through, With Hands-On-Training