Tube and Pipe Mill Rebuild Cost Justification | Used Tube Mill | Used Pipe Mill

Tube and Pipe Equipment Rebuild Cost Justification for Tube and Pipe Producers

Have you considered a mill rebuild of a used tube mill or used pipe mill instead of purchasing a new tube mill or pipe mill? The bottom line is that it can save you significant dollars to choose a mill rebuild. Tube Mill and Pipe Mill Rebuild Cost Justification Example The following components will make up an entire truss line. We have listed cost comparisons between rebuilding used mills and purchasing new equipment. Take note of the savings involved, clearly rebuild cost justification. The final cost comparison is the total for the whole line. 10,000-Pound, Single-End Uncoiler, Non-Powered with Manual Expansion

New 10,000-pound uncoiler, estimated price: $17,500 Used uncoiler purchased “as is” for $4,000 Modifications: Change from powered to pull off. Add drag brake, pneumatics, and new guards. Clean and paint. Price of modifications: $4,250 The total price of reconditioned uncoiler is $8,250 Rebuild Cost Savings of $9,250.00

20-Station, 3.000” Spindle Diameter Roll Forming Mill

New 20-station roll forming mill, estimated price: $425,000 Used 20-station roll forming mill purchased “as is” for $95,000 Modifications: Modify gearing and vertical centers to run truss profile. Add safety screens and rope pull E-stop. New motor guarding, entry tables, and straightener stand. New operator control station and electrical upgrades. Mist coolant system and one outboard housing assembly. Clean and paint. Price of modifications: $75,000 The total price of reconditioned roll former is $170,000 Rebuild Cost Savings of $255,000

60-Ton Press with Hydraulic Die Acceleration

New 60-ton press, estimated price: $75,000 Used 60-ton press purchased “as is” for $22,000 Modifications: Electrical controls upgrade. Motor upgrade. Pneumatics and guards. Electronic measuring system. Clean and paint. Price of modifications: $23,900 The total price of the reconditioned 60-ton press is $45,900 Rebuild Cost Savings of $29,100

Hydraulic Power Unit and Cylinder

New hydraulic power unit and cylinder, estimated price: $7,500 Used hydraulic power unit and cylinder purchased “as is” for $2,500 Modifications: Electrical upgrade. Filter canister replacement, valve, cylinder, and tank inspection. Clean and paint. Hose upgrades. Price of modifications: $ 6,500 Rebuild Cost Savings of $1,000

Final Total Comparisons for Complete Truss Profile Roll Forming Line Whether using new components or used components, in order to complete the line, both options will need to add tooling, cut-off die, setup, testing, and integration. The estimates below include those features. New Components:

New 10,000-lb. uncoiler, 20-station roll forming mill, 60-ton press, new hydraulic power unit and cylinder (as listed above), estimated price: $525,000 Addition of new truss profile roll tooling, estimated price: $104,500 Addition of new cut-off die, estimated price: $15,500 Addition of complete set-up, testing, and Integration of all components and tooling, estimated price: $13,500 The total estimated price of the new complete truss line: $658,500

Used Components:

Used components with modifications, as listed above, including 10,000-lb. uncoiler, 20-station roll forming mill, 60-ton press, hydraulic power unit and cylinder, estimated price: $230,650 Addition of new truss profile roll tooling, estimated price: $104,500 Addition of new cut-off die, estimated price: $15,500 Addition of complete set-up, testing, and Integration of all components and tooling, estimated price: $13,500 The total estimated price of complete truss line with reconditioned used equipment and integrated with new roll tooling and dies: $364,150 Rebuild Cost Savings of $294,350

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