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Roll-Kraft is an Elite Engineering and Tooling Manufacturing Company
I really appreciate all the hard work and diligence that everyone from Roll-Kraft has put forth this year in a continued effort to ensure the success of American Roll Form. I always feel privileged being associated with one of the elite engineering and tooling manufacturing companies. Roll-Kraft provides greater opportunities for ARF and enables us to expand into many marketplaces that require more than the “standard custom roll form supplier”. It was great working with each of you this year and I look forward to next year.
Randy Myers
Director Of Engineering Sales
American Roll Form
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Roll-Kraft Meets Our Schedule
Thank you Roll-Kraft for helping us in our times of need. Sometimes our schedule dictates us to jump back on a product line sooner than we normally would. I know I can count on their wonderful staff to help get us the tooling we need, when we need it. They adjust to meet our needs and ensure we are prepared for whatever issues may arise. This has become the Roll-Kraft way and they never let us down. Their staff does its best to make our job much easier. Thank you.
Eric Mampel
Welded Tubes, Inc.
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Very Pleased with Turnaround Time on Weld Rolls
Dan,
Just received the weld rolls back from you for regrind. I’m very pleased with the turn around time.
Nice job.
Mike Benedict
Dundee Products
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Roll Forming Equipment and Processes Aid in Response to Growth
Roll forming equipment and processes have been one of the keys to GRD's ability to growth over the past few decades. Advances in the roll forming industry prompted the Suwanee Operations team to investigate these changes and pursue the latest technology in the industry. In October of 2010, a decision was made to partner with Roll-Kraft Inc. in Mentor, Ohio to build a new roll forming line for Suwanee Operations. The reasons behind this decision included:
One of the advances in the roll forming industry that allows for lowering the overall tooling cost is the use of "rafted tooling." Traditionally, a roll form line was built to produce only one part-profile. By mounting the roll tooling on moveable plates or "rafts," the roll form line is more like a powered punch press with changeable dies. This tooling concept allows the same line to produce multiple parts on the same base with a quick tool change. The new line in Suwanee was tooled for VCS3 frames, VCS3 blades and 530/630 return blades. The changeover time on this line is expected to be 45 minutes or less to switch from one part-profile to another.
In addition to the tooling changes, the latest electronic controls from AMS in Maryland Heights, MO are also in place on this line. This hardware/software combination allows the operator to select parameters by component part number and automatically communicate part data to production control computers.
The specifications for this line were developed to include the current production needs of Suwanee, as well as future considerations. The press and roll sizing for this line will allow for common tooling in all of Price’s production facilities in the near future. This will also allow new product profiles to be considered for the economies of roll forming without having to bear the cost of an entire roll forming line.
By improving the manufacturing techniques that helped us be successful in the past, we are poised to grow into the future.
Click here to view the full testimonial from Suwanee Operations.
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Quick Response to Equipment Problems
I wanted to take this time to thank Roll-Kraft for their quick response in correcting our problems with the existing equipment we have. Frank Lowery was very helpful in getting our problems solved fast and made sure we were satisfied with what he had done, and our staff understood exactly what was done to our mill. Look forward to working with Roll-Kraft in the future.
Bob Schaecher
Supervisor
Dixline Corp.
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Roll Design Course was Great!!!!!
I and the CMC Team wanted to thank you again for the roll design course at Roll-Kraft. Both yours and Chuck’s expertise and knowledge really showed through. Your teaching was great, and it helped us to gain a better understanding of the key aspects to roll design. It also enables us to talk to our management about tools we should be looking into to better troubleshoot our profiles and validate our current design thought process. Thanks again.
Matt Jacobs
Tooling Engineer
Chicago Metallic
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Roll-Kraft Solves Tooling Issues
I don’t always call people when I have questions about tooling issues, but when I do, I call Roll-Kraft…keep up the good work my friends.
Jorge Palma
Ameristar
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Complete Satisfaction with Pipe Mill Training Seminar
Last week Mr. Robert Sladky, Vice-President Tube Mill Engineering - Roll-Kraft facilitated the above noted on-site seminar at our pipe mill location. We felt compelled to advise you of our complete satisfaction with Mr. Sladky and his program outline and thoroughness. More significantly we were extremely pleased with Mr. Sladky’s knowledge with the operational aspects of pipe mills and his quick adaptation to our pipe mill.
Our pipe mill, designed and built by our staff of specialists, produces pipe for structural steel piling in seven O.D. sizes ranging from 4 to 16. Mr. Sladky indicated he was impressed with the design and quality of our pipe mill and the receptiveness of our staff to learning and adapting different operational techniques. This staff receptiveness was due to Mr. Sladky's non-abrasive ability to garner the confidence of our staff with his immense practical knowledge and problem solving skills.
To conclude on behalf of the shareholders, management and our staff, we were extremely pleased with Mr. Sladky's presentation, knowledge and trouble shooting skills and intend to have Mr. Sladky return in the future.
Barry Strauss
Chief Financial Officer
Tube and Pipe Weld Training Seminar Beneficial to both New and Experienced Welders
This letter is to express our appreciation for the weld seminars by Mr. Robert Sladky.
Everyone that attended the seminars left with a positive attitude and with more knowledge of the equipment that they weld on.
The course was very beneficial to all the new welders that have just started up on the mills. Even the experienced welders picked up new information and tips on welding our product. Mr. Sladky was very well versed and knowledgeable in his field. Any questions put forth to him were answered expertly by him.
The course left everyone with a very positive attitude. We know our equipment needs some work on it, and there were many suggestions made that would enhance our product with little change and little expense.
We feel that the course Mr. Sladky puts on is very beneficial. He kept everybody’s interest and attention. Many of the men were already trying some of his suggestions the following Monday after the seminars.
Thank you again for putting on such a great program. We hope we can work with you in the future as we update our equipment.
Sincerely,
Tom Morgan
Chairman
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Roll-Kraft Tube Mill Training Seminar Scores a Perfect 10
I would like to take a moment and express our satisfaction in the Tube Mill seminar put on in-house by Roll Kraft. Robert Sladky did an excellent job as the presenter. He was a very effective instructor who kept everyone interested. This was a large class of 34 and many had no idea what a tube mill was or how it operated.
The associates who attended this seminar included, Tube Mill-operators, Supervisors, different areas of Engineering, Maintenance Technicians, Tool and Die Technicians, and Managers. Everyone enjoyed the seminar.
The feedback from the participants was very positive. A new associate to the tube mill stated that he felt it was a great seminar. Our methods’ supervisor stated that he felt the instructor kept the seminar interesting and very informative. We in Manufacturing are going to put Mr. Sladky’s methods and techniques to use.
On a scale a scale of 1-10, I would give Mr. Sladky a “10”. Outstanding! We would highly recommend Mr. Robert Sladky and the Tube Mill seminar to anyone interested in tube mill operations.
Sincerely,
Ed Brauker
Plant Manager
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Tremendous Feedback from Tube and Pipe Seminar
Just a note to thank you for the excellent seminars you provided for both our Columbus and Marianna plants. We have already heard tremendous feedback, and very positive comments from all who participated. I am sure these will be of great value to us as we move forward in bringing expertise to our people in the respective tooling fields.
Thanks again for your help, feel free to use myself and our respective plants as a reference should the need ever arise.
Regards,
Tony Nelson
Regional Training Director
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Roll-Kraft Technical Support Make Our Difficult Mill Operation Tasks Possible
This is a Thank you note to Roll-Kraft CO for their outstanding service and knowledgeable technical support for our Mill’s operation.
Being a single Mill plant located in Canada, and supporting various product lines, our MHI has to be maintained in best condition at all times.
Roll-Kraft Co, Mr. Robert Sladky and his staff, make our difficult tasks possible. We appreciate you support through the years and look forward to work together in the future.
Sincerely,
Stan Karn
Process Engineer
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Rework Drops From 70% to 20% After Tube and Pipe Mill Realignment
Want to thank both of you for your assistance during the rebuild and realignment of the HL-4 Yoder Tube Mill. Your efforts during this important project have started to show favorable results on the quality of the tubing being produced on this equipment.
Our 4” diameter stainless steel tube has seen significant improvements. Rework of this product has dropped from approximately 70% (before realignment) to 20% (after realignment) overall. The 05-20-93 tubing run, the mill operators tried a couple of different settings at the end of the order for 68 sticks of approximately 11’ long tubes. These 68 sticks made 608 parts and only 40 of the 608 had to be reworked. That’s only 7% rework, which is an improvement that I didn’t even think would be possible. Hopefully this will continue to be the case in upcoming production runs.
Thanks again for everything and the overall comments have been very positive. Now the ball is rolling, hopefully it will continue to build up some momentum and keep rolling. I’ve been working on the Thermatool welder during last few weeks and hopefully we will work with you to improve the weld integrity.
Don Leif
Process Engineer
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Exceptional Training for Mill Alignment and Tube and Pipe Roll Tooling Management
I would like to express our appreciation for the exceptional training program presented by Mr. Robert Sladky. Mill operators and supervisory personnel felt his program helped assist them in set-up and gave them many techniques for mill alignment and tooling management.
Robert’s presentation was received well by everyone due to his hands-on background with tube mills and his background with tube mill alignments. The mini-mill and other visual aids were very helpful in making points to those less familiar with mill set-up and alignment procedures.
Please pass on a special thank you to Robert for a job well done!
Respectfully ,
Bob Allen
Senior Manufacturing Engineer
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Tube Mill Training Seminar Well Done
Please accept this correspondence as our formal “thank you” to you and Mr. Bob Sladky for sharing your information with members of our operations staff.
The comments from those attending indicated that the seminars were in-line with problems that occur in mill set-up and operation. Attention to detail that you emphasized will be exercised as we implement ideas you shared.
When we receive the course overview from you we will share this with our staff for future reference.
Again, thank you for a job well done.
Sincerely,
Edward S. Kedzior
Operations Manager
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Roll-Kraft is pleased to announce the appointment of Mr. Mike Samplak to the position of Plant Manager at its headquarters facility in Mentor, OH.
Roll-Kraft is pleased to announce the appointment of Frank Lowery to Vice President of Roll Form Applications.
Roll-Kraft is pleased to announce the appointment of Kevin Gehrisch to the position of President.